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1996 Plymouth Voyager/Grand Voyager: problems, recalls and fuel economy
The 1996 Voyager/Grand Voyager has 1,325 owner complaints on file with NHTSA[1]. It also has more complaints and more recalls than any other year from 1995 to 2000 in our comparison[2].
Most reported problems
NHTSA lists 1,325 owner complaints for this van[1]. Of those, 46 mention a crash, 52 a fire and 45 injuries, and 2 deaths were reported[1]. These are unverified owner reports, and one complaint can name more than one part.
The component groups with the most complaints:
| Component group | Complaints | Fires | Median miles at failure |
|---|---|---|---|
| Engine[4] | 229 | 26 | 95,000 |
| Air bags[5] | 224 | 0 | 109,000 |
| Electrical system[6] | 213 | 16 | 79,255 |
| Fuel system, gasoline[7] | 193 | 6 | 131,000 |
| Power train[8] | 191 | 1 | 75,230 |
Brakes (120 complaints, 9 crashes)[9], visibility (129)[10] and speed control (85)[11] follow.
Fuel system. In the complaint texts we read, owners describe fuel leaking from the tank, filler neck or lines, often when filling up[7]. Other texts describe trouble getting recall parts or repairs done[7].
Air bags. In a sample of 12 air bag complaints, 5 say the air bags did not deploy in a collision and 5 mention a warning light that stays on or comes and goes[5]. The air bag group has 20 crashes and 17 injuries among its complaints[5].
Electrical system. In a sample of 12 electrical complaints, 6 describe the van stalling while driving[6]. Four describe wipers, dome lights or other accessories acting on their own[6].
Engine. In a sample of 12 engine complaints, 5 describe a drive belt or pulley failing[4]. Four describe stalling that the dealer could not find[4]. The engine group also has 26 fires among its complaints[4].
The power train group has 191 complaints[8], but we did not have complaint texts for it, so we cannot say what owners describe.
Recalls
NHTSA lists nine recalls for this model year, newest first. Each remedy below is described as available in the recall record.
- Air bag clockspring (02V293). On certain mini vans, the clockspring assembly may have been wound wrong during assembly at the factory. The air bag warning lamp comes on, and the driver's air bag could eventually stop working if the part is not replaced. Dealers replace the clockspring on vans with 70,000 miles or less[12]. The part also gets a lifetime warranty, and owners who already paid for the fix are to be reimbursed[12].
- Fuel rail seals (00V268). The rubber O-ring seals on the fuel rail of vans with 3.3L and 3.8L engines[13] can wear out and leak fuel, which raises the chance of a fire. Dealers install a seal on the fuel rails to stop outside leakage if the O-rings keep wearing. The recall covers about 1,163,000 vehicles[13].
- Fuel pump module (99V216). Fuel can leak from the tank where the fuel pump module attaches, and a leak near an ignition source could start a fire. Dealers replace the attaching nut and the sealing O-ring[14].
- Integrated child seat harness (98V185). On vans with built-in child seats, the shoulder harness can be hard to pull out when the latch plate gets dirty. That can make it hard to free a child. Dealers clean the latch, add an extender to the emergency release and provide an instruction card[15].
- Child seat bolts (96V136). The bolts that hold the built-in child seat modules to the seat frame can break, so the seat may not protect a child well in a crash. Dealers replace the bolts. This recall covers 200 vehicles[16].
- Fuel filler tube grounding (96V002). Static electricity can build up on the metal part of the fuel filler tube. A spark could ignite fuel vapors while fueling. Dealers install a ground strap[17].
- Cylinder head oil plug (96V006). The oil galley plug in the cylinder head may not seal, so oil can leak and cause an engine compartment fire. Dealers install an expansion plug and a retaining bracket[18].
- Fuel tank rollover valve (95V236). The rollover valve can let fuel pass into the vapor canister, which could cause a leak and raise fire risk. Dealers replace the filler tube with one that has an extra rollover valve and reroute the vapor hoses[19].
- Rear bench seat bolts (95V225). The bolts holding the rear bench seats to the risers may be brittle and break. In a crash, the seat could break away and raise injury risk. Dealers replace the bolts[20].
Recall records do not tell us whether a particular van had the work done. Ask an authorized dealer to check the VIN.
Fuel economy
EPA lists five versions for this van. All use regular fuel[3][21][22][23][24].
| Version | City / highway / combined MPG | EPA annual fuel cost |
|---|---|---|
| 2WD, 2.4L 4-cyl, automatic 3-speed[3] | 18 / 24 / 20 | $3,350 |
| 2WD, 2.4L 4-cyl, automatic 4-speed[21] | 16 / 23 / 19 | $3,550 |
| 2WD, 3.0L 6-cyl, automatic 3-speed[22] | 17 / 23 / 19 | $3,550 |
| 2WD, 3.3L 6-cyl, automatic 4-speed[23] | 16 / 22 / 18 | $3,700 |
| 4WD, 3.8L 6-cyl, automatic 4-speed[24] | 14 / 20 / 16 | $4,200 |
EPA annual cost uses current fuel price assumptions, not prices when the van was new.
Engine and size
These are Canadian-market specifications from Transport Canada via NHTSA, and they can differ slightly from US vans.
How 1996 compares with other years
Show the numbers
| Model year | Complaints | Recalls |
|---|---|---|
| 1995 | 416 | 1 |
| 1996 | 1,325 | 9 |
| 1997 | 607 | 6 |
| 1998 | 599 | 5 |
| 1999 | 481 | 4 |
| 2000 | 278 | 2 |
Counts are not adjusted for sales, so read them as a rough guide only. Here is what NHTSA has on file for this model:
| Model year | Complaints | Recalls |
|---|---|---|
| 1995[2] | 416 | 1 |
| 1996[2] | 1,325 | 9 |
| 1997[2] | 607 | 6 |
| 1998[2] | 599 | 5 |
| 1999[2] | 481 | 4 |
| 2000[2] | 278 | 2 |
1996 is the highest year for both complaints and recalls. 2000 has the fewest complaints (278) and 1995 has the fewest recalls (1)[2].
Should you buy a used 1996 Voyager?
This model year has the heaviest record in our data, with 1,325 complaints and nine recalls[1][2]. The complaints we read point to fuel leaks, stalling, belt failures and air bag warning lights[4][5][6][7]. Several recalls involve fire risk from fuel or oil leaks or from fueling sparks, so a seller's proof of recall work matters[13][14][17][18][19]. Combined fuel economy ratings run from 16 to 20 MPG depending on the version[3][24]. If you are considering one, have a mechanic check the fuel system, the belts and the air bag light, and ask a dealer which recalls were done on that VIN.
Frequently asked questions
- What are the most common problems with the 1996 Plymouth Voyager?
- Engine has the most complaints at 229, followed by air bags at 224 and the electrical system at 213[4][5][6]. In the samples we read, owners describe belt failures, stalling, air bag warning lights and fuel leaks.
- How many recalls does the 1996 Plymouth Voyager have?
- NHTSA lists nine recalls for this model year, covering fuel, engine, seat, child seat and air bag parts[2][12][20].
- What is the gas mileage of a 1996 Plymouth Voyager?
- EPA combined ratings run from 16 MPG for the 4WD 3.8L to 20 MPG for the 2WD 2.4L with a 3-speed automatic[24][3].
- Is the 1996 Voyager the worst year for complaints?
- Among 1995 to 2000, yes. It has 1,325 complaints and 9 recalls, more than any other year listed[2]. Counts are not adjusted for sales.
Facts and sources
- NHTSA has 1,325 owner complaints on file for the 1996 Plymouth Voyager/Grand Voyager (46 mention a crash, 52 a fire, 45 injuries, 2 deaths reported). NHTSA vehicle records
- Owner complaints and recalls for every Plymouth Voyager/Grand Voyager model year (chart above). NHTSA recall database
- EPA rating for Voyager/Grand Voyager 2WD, 2.4L 4-cyl, Automatic 3-spd, Regular, Front-Wheel Drive: 18 city / 24 highway / 20 combined MPG; EPA estimated annual fuel cost $3,350. EPA / DOE fueleconomy.gov
- 229 complaints name the engine component group (1 crashes, 26 fires, 1 injuries, median mileage at failure 95,000). NHTSA vehicle records
- 224 complaints name the air bags component group (20 crashes, 0 fires, 17 injuries, median mileage at failure 109,000). NHTSA vehicle records
- 213 complaints name the electrical system component group (2 crashes, 16 fires, 3 injuries, median mileage at failure 79,255). NHTSA vehicle records
- 193 complaints name the fuel system, gasoline component group (0 crashes, 6 fires, 5 injuries, median mileage at failure 131,000). NHTSA vehicle records
- 191 complaints name the power train component group (2 crashes, 1 fires, 0 injuries, median mileage at failure 75,230). NHTSA vehicle records
- 120 complaints name the brakes component group (9 crashes, 1 fires, 4 injuries, median mileage at failure 120,000). NHTSA vehicle records
- 129 complaints name the visibility component group (1 crashes, 0 fires, 0 injuries, median mileage at failure 89,000). NHTSA vehicle records
- 85 complaints name the speed control component group (4 crashes, 0 fires, 3 injuries, median mileage at failure 75,000). NHTSA vehicle records
- Recall 02V293, filed November 7, 2002: Air Bags › Frontal. NHTSA recall database
- Recall 00V268, filed September 13, 2000: Fuel System, Gasoline › Fuel Injection System. NHTSA recall database
- Recall 99V216, filed August 9, 1999: Fuel System, Gasoline › Delivery › Fuel Pump. NHTSA recall database
- Recall 98V185, filed August 6, 1998: Child Seat. NHTSA recall database
- Recall 96V136, filed July 18, 1996: Seat Belts › Integrated Child Seat. NHTSA recall database
- Recall 96V002, filed January 16, 1996: Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe And Cap. NHTSA recall database
- Recall 96V006, filed January 11, 1996: Engine And Engine Cooling › Engine › Gasoline. NHTSA recall database
- Recall 95V236, filed December 8, 1995: Fuel System, Gasoline › Delivery › Hoses, Lines / Piping, And Fittings. NHTSA recall database
- Recall 95V225, filed November 28, 1995: Seats. NHTSA recall database
- EPA rating for Voyager/Grand Voyager 2WD, 2.4L 4-cyl, Automatic 4-spd, Regular, Front-Wheel Drive: 16 city / 23 highway / 19 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- EPA rating for Voyager/Grand Voyager 2WD, 3.0L 6-cyl, Automatic 3-spd, Regular, Front-Wheel Drive: 17 city / 23 highway / 19 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- EPA rating for Voyager/Grand Voyager 2WD, 3.3L 6-cyl, Automatic 4-spd, Regular, Front-Wheel Drive: 16 city / 22 highway / 18 combined MPG; EPA estimated annual fuel cost $3,700. EPA / DOE fueleconomy.gov
- EPA rating for Voyager/Grand Voyager 4WD, 3.8L 6-cyl, Automatic 4-spd, Regular, 4-Wheel or All-Wheel Drive: 14 city / 20 highway / 16 combined MPG; EPA estimated annual fuel cost $4,200. EPA / DOE fueleconomy.gov
- Transport Canada specifications via NHTSA vPIC, VOYAGER 3DR WAGON BASE/SE/LE: length 186 in, width 76 in, height 69 in, wheelbase 113 in, curb weight 3,527 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, GRAND VOYAGER 3DR WAGON BASE/SE/LE: length 200 in, width 76 in, height 69 in, wheelbase 119 in, curb weight 3,684 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, GRAND VOYAGER 3DR WAGON AWD SE/LE: length 200 in, width 76 in, height 69 in, wheelbase 119 in, curb weight 4,131 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov