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2004 Volkswagen Passat: problems, recalls and fuel economy
NHTSA has 285 owner complaints on file for the 2004 Volkswagen Passat[1]. The engine group is the biggest, with 76 complaints[2].
Most reported problems
Here are the complaint groups owners raise most, biggest first.
- Engine. 76 complaints[2]. In the stories we read, owners describe warning lights, oil buildup inside the motor, and arguments with the maker over who pays for repairs.
- Power Train. 38 complaints[5]. Owners describe the car lurching or jumping when slowing to a stop or pulling away, and gears that bang into place. Several say dealer repairs did not cure it.
- Seats. 34 complaints[6]. Owners describe seat heaters that got very hot, gave off a burning smell or smoke, and left holes in the seat. Some report burns to a leg.
- Fuel System, Gasoline. 28 complaints[7]. Owners describe the car stalling without warning, on the highway or at a light, then refusing to restart. The dealer often traced it to the fuel pump.
- Fuel/Propulsion System. 25 complaints[8].
- Electrical System. 24 complaints[9].
- Exterior Lighting. 17 complaints[10].
- Structure. 16 complaints[11].
Recalls
Newest first. Each recall covers only certain vehicles, so not every 2004 Passat is necessarily included.
- Fuel System, Gasoline › Delivery (08V156), April 2008. About 412,000 vehicles are potentially affected across every model and year the recall names. The recall names these risks: fire. Dealers do the repair free of charge.[12]
- Exterior Lighting › Brake Lights › Switch (07V063), February 2007. About 1,002,000 vehicles are potentially affected across every model and year the recall names. The recall names these risks: a crash, reduced braking. Dealers do the repair free of charge.[13]
- Fuel System, Diesel (04V586), December 2004. About 19,284 vehicles are potentially affected across every model and year the recall names. The recall names these risks: fire.[14]
Fuel economy
EPA ratings depend on the engine and drive. Annual fuel cost uses EPA's current fuel price assumptions, not prices when the car was new.
| Version | City / highway / combined MPG | Annual fuel cost |
|---|---|---|
| Passat 4motion, 1.8L 4-cyl turbo, Manual 5-spd, Premium, 4-Wheel or All-Wheel Drive[15] | 19 / 28 / 22 | $3,750 |
| Passat 4motion, 1.8L 4-cyl turbo, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[16] | 18 / 26 / 21 | $3,900 |
| Passat 4motion, 2.8L 6-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[17] | 17 / 24 / 19 | $4,350 |
| Passat 4motion, 4.0L 8-cyl, Manual 6-spd, Premium, 4-Wheel or All-Wheel Drive[18] | 15 / 22 / 18 | $4,550 |
| Passat 4motion, 4.0L 8-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[19] | 16 / 23 / 18 | $4,550 |
| Passat, 1.8L 4-cyl turbo, Manual 5-spd, Premium, Front-Wheel Drive[20] | 19 / 28 / 23 | $3,550 |
| Passat, 1.8L 4-cyl turbo, Automatic (S5), Premium, Front-Wheel Drive[21] | 19 / 28 / 22 | $3,750 |
| Passat, 2.8L 6-cyl, Manual 5-spd, Premium, Front-Wheel Drive[22] | 17 / 26 / 20 | $4,100 |
| Passat, 2.8L 6-cyl, Automatic (S5), Premium, Front-Wheel Drive[23] | 17 / 25 / 20 | $4,100 |
| Passat Wagon, 1.8L 4-cyl turbo, Manual 5-spd, Premium, Front-Wheel Drive[24] | 19 / 28 / 23 | $3,550 |
| Passat Wagon, 1.8L 4-cyl turbo, Automatic (S5), Premium, Front-Wheel Drive[25] | 19 / 28 / 22 | $3,750 |
| Passat Wagon, 2.8L 6-cyl, Manual 5-spd, Premium, Front-Wheel Drive[26] | 17 / 26 / 20 | $4,100 |
| Passat Wagon, 2.8L 6-cyl, Automatic (S5), Premium, Front-Wheel Drive[27] | 17 / 25 / 20 | $4,100 |
| Passat Wagon 4motion, 1.8L 4-cyl turbo, Manual 5-spd, Premium, 4-Wheel or All-Wheel Drive[28] | 19 / 28 / 22 | $3,750 |
| Passat Wagon 4motion, 1.8L 4-cyl turbo, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[29] | 18 / 26 / 21 | $3,900 |
| Passat Wagon 4motion, 2.8L 6-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[30] | 17 / 24 / 19 | $4,350 |
| Passat Wagon 4motion, 4.0L 8-cyl, Manual 6-spd, Premium, 4-Wheel or All-Wheel Drive[31] | 15 / 22 / 18 | $4,550 |
| Passat Wagon 4motion, 4.0L 8-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive[32] | 16 / 23 / 18 | $4,550 |
| Passat, 2.0L 4-cyl turbo, Automatic (S5), Diesel, Front-Wheel Drive[4] | 23 / 34 / 27 | $3,550 |
| Passat Wagon, 2.0L 4-cyl turbo, Automatic (S5), Diesel, Front-Wheel Drive[33] | 23 / 34 / 27 | $3,550 |
Safety ratings
NHTSA lists these versions as not rated: 4 DR None[34].
Engine and size
These are Canadian-market specifications from Transport Canada, so US models can differ slightly.
| Version | Length | Width | Height | Wheelbase | Curb weight |
|---|---|---|---|---|---|
| PASSAT 4DR SEDAN 4 MOTION AWD /GLX[35] | 184 in | 69 in | 59 in | 106 in | 3,644 lb |
| PASSAT 4DR SEDAN FWD /GLS VR6[36] | 184 in | 69 in | 59 in | 106 in | 3,291 lb |
| PASSAT 4DR SEDAN FWD /GLX[37] | 184 in | 69 in | 59 in | 106 in | 3,336 lb |
| PASSAT 4DR SEDAN FWD GLS 1.8T[38] | 184 in | 69 in | 59 in | 106 in | 3,225 lb |
| PASSAT 4DR WAGON FWD /GLS[39] | 184 in | 69 in | 59 in | 106 in | 3,307 lb |
| PASSAT 4DR WAGON FWD /GLX[40] | 184 in | 69 in | 59 in | 106 in | 3,461 lb |
How 2004 compares with other years
Show the numbers
| Model year | Complaints | Recalls |
|---|---|---|
| 1995 | 93 | 1 |
| 1996 | 40 | 1 |
| 1997 | 37 | 0 |
| 1998 | 331 | 4 |
| 1999 | 664 | 5 |
| 2000 | 507 | 3 |
| 2001 | 432 | 3 |
| 2002 | 643 | 3 |
| 2003 | 631 | 6 |
| 2004 | 285 | 3 |
| 2005 | 148 | 3 |
| 2006 | 576 | 7 |
| 2007 | 273 | 7 |
| 2008 | 174 | 4 |
| 2009 | 152 | 4 |
| 2010 | 172 | 4 |
| 2012 | 484 | 11 |
| 2013 | 749 | 9 |
| 2014 | 594 | 10 |
| 2015 | 244 | 7 |
| 2016 | 106 | 5 |
| 2017 | 110 | 7 |
| 2018 | 46 | 4 |
| 2019 | 12 | 1 |
| 2020 | 18 | 3 |
| 2021 | 18 | 1 |
| 2022 | 13 | 0 |
NHTSA's counts for the Passat show 285 complaints and 3 recalls for 2004[3]. Among the 27 model years listed, 16 have fewer complaints than 2004 and 10 have more[3]. The fewest complaints are for 2019 (12) and the most are for 2013 (749)[3]. These counts are not adjusted for sales, so treat them as a rough guide. The chart above shows every year.
Should you buy a used 2004 Passat?
These are unverified reports sent by owners, and one complaint can name several parts[1]. Counts are not adjusted for how many cars were sold. Engine complaints lead the list[2], followed by power train[5] and seats[6]. The seat group stands out because it carries 13 fires[6]. The recalls and by-year sections above show the 3 recalls on file[3].
Frequently asked questions
- What are the most common problems with the 2004 Volkswagen Passat?
- Engine complaints lead with 76[2], then power train with 38[5] and seats with 34[6].
- Does the 2004 Volkswagen Passat have recalls?
- Yes, there are 3 recalls on file[3]. See the Recalls section on this page.
- How much fuel does the 2004 Volkswagen Passat use?
- See the fuel economy section on this page for the EPA figures.
- Is the 2004 Volkswagen Passat reliable?
- Owners filed 285 complaints with NHTSA[1]. These are unverified and not adjusted for sales, so read them as a guide to what owners report.
- Is 2004 the best year for the Volkswagen Passat?
- See the by-year comparison on this page, which shows how 2004 stacks up against other years[3].
Keep exploring
Other model years of the Volkswagen Passat
Compare all model years of the Volkswagen Passat
Similar cars from 2004: compact cars
Facts and sources
- NHTSA has 285 owner complaints on file for the 2004 Volkswagen Passat (9 mention a crash, 25 a fire, 23 injuries, 0 deaths reported). NHTSA vehicle records
- 76 complaints name the engine component group (0 crashes, 8 fires, 0 injuries, median mileage at failure 78,500). NHTSA vehicle records
- Owner complaints and recalls for every Volkswagen Passat model year (chart above). NHTSA recall database
- EPA rating for Passat, 2.0L 4-cyl turbo, Automatic (S5), Diesel, Front-Wheel Drive: 23 city / 34 highway / 27 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- 38 complaints name the power train component group (1 crashes, 0 fires, 2 injuries, median mileage at failure 34,240). NHTSA vehicle records
- 34 complaints name the seats component group (0 crashes, 13 fires, 14 injuries, median mileage at failure 75,000). NHTSA vehicle records
- 28 complaints name the fuel system, gasoline component group (0 crashes, 2 fires, 0 injuries, median mileage at failure 85,000). NHTSA vehicle records
- 25 complaints name the fuel/propulsion system component group (0 crashes, 0 fires, 0 injuries, median mileage at failure 130,000). NHTSA vehicle records
- 24 complaints name the electrical system component group (0 crashes, 7 fires, 1 injuries, median mileage at failure 58,000). NHTSA vehicle records
- 17 complaints name the exterior lighting component group (2 crashes, 0 fires, 1 injuries, median mileage at failure 31,940). NHTSA vehicle records
- 16 complaints name the structure component group (0 crashes, 1 fires, 1 injuries, median mileage at failure 75,001). NHTSA vehicle records
- Recall 08V156, filed April 7, 2008: Fuel System, Gasoline › Delivery. NHTSA recall database
- Recall 07V063, filed February 20, 2007: Exterior Lighting › Brake Lights › Switch. NHTSA recall database
- Recall 04V586, filed December 15, 2004: Fuel System, Diesel. NHTSA recall database
- EPA rating for Passat 4motion, 1.8L 4-cyl turbo, Manual 5-spd, Premium, 4-Wheel or All-Wheel Drive: 19 city / 28 highway / 22 combined MPG; EPA estimated annual fuel cost $3,750. EPA / DOE fueleconomy.gov
- EPA rating for Passat 4motion, 1.8L 4-cyl turbo, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 18 city / 26 highway / 21 combined MPG; EPA estimated annual fuel cost $3,900. EPA / DOE fueleconomy.gov
- EPA rating for Passat 4motion, 2.8L 6-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 17 city / 24 highway / 19 combined MPG; EPA estimated annual fuel cost $4,350. EPA / DOE fueleconomy.gov
- EPA rating for Passat 4motion, 4.0L 8-cyl, Manual 6-spd, Premium, 4-Wheel or All-Wheel Drive: 15 city / 22 highway / 18 combined MPG; EPA estimated annual fuel cost $4,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat 4motion, 4.0L 8-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 16 city / 23 highway / 18 combined MPG; EPA estimated annual fuel cost $4,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat, 1.8L 4-cyl turbo, Manual 5-spd, Premium, Front-Wheel Drive: 19 city / 28 highway / 23 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat, 1.8L 4-cyl turbo, Automatic (S5), Premium, Front-Wheel Drive: 19 city / 28 highway / 22 combined MPG; EPA estimated annual fuel cost $3,750. EPA / DOE fueleconomy.gov
- EPA rating for Passat, 2.8L 6-cyl, Manual 5-spd, Premium, Front-Wheel Drive: 17 city / 26 highway / 20 combined MPG; EPA estimated annual fuel cost $4,100. EPA / DOE fueleconomy.gov
- EPA rating for Passat, 2.8L 6-cyl, Automatic (S5), Premium, Front-Wheel Drive: 17 city / 25 highway / 20 combined MPG; EPA estimated annual fuel cost $4,100. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon, 1.8L 4-cyl turbo, Manual 5-spd, Premium, Front-Wheel Drive: 19 city / 28 highway / 23 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon, 1.8L 4-cyl turbo, Automatic (S5), Premium, Front-Wheel Drive: 19 city / 28 highway / 22 combined MPG; EPA estimated annual fuel cost $3,750. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon, 2.8L 6-cyl, Manual 5-spd, Premium, Front-Wheel Drive: 17 city / 26 highway / 20 combined MPG; EPA estimated annual fuel cost $4,100. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon, 2.8L 6-cyl, Automatic (S5), Premium, Front-Wheel Drive: 17 city / 25 highway / 20 combined MPG; EPA estimated annual fuel cost $4,100. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon 4motion, 1.8L 4-cyl turbo, Manual 5-spd, Premium, 4-Wheel or All-Wheel Drive: 19 city / 28 highway / 22 combined MPG; EPA estimated annual fuel cost $3,750. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon 4motion, 1.8L 4-cyl turbo, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 18 city / 26 highway / 21 combined MPG; EPA estimated annual fuel cost $3,900. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon 4motion, 2.8L 6-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 17 city / 24 highway / 19 combined MPG; EPA estimated annual fuel cost $4,350. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon 4motion, 4.0L 8-cyl, Manual 6-spd, Premium, 4-Wheel or All-Wheel Drive: 15 city / 22 highway / 18 combined MPG; EPA estimated annual fuel cost $4,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon 4motion, 4.0L 8-cyl, Automatic (S5), Premium, 4-Wheel or All-Wheel Drive: 16 city / 23 highway / 18 combined MPG; EPA estimated annual fuel cost $4,550. EPA / DOE fueleconomy.gov
- EPA rating for Passat Wagon, 2.0L 4-cyl turbo, Automatic (S5), Diesel, Front-Wheel Drive: 23 city / 34 highway / 27 combined MPG; EPA estimated annual fuel cost $3,550. EPA / DOE fueleconomy.gov
- NHTSA 5-Star Safety Ratings, 4 DR None: not rated. NHTSA vehicle records
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR SEDAN 4 MOTION AWD /GLX: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,644 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR SEDAN FWD /GLS VR6: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,291 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR SEDAN FWD /GLX: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,336 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR SEDAN FWD GLS 1.8T: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,225 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR WAGON FWD /GLS: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,307 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, PASSAT 4DR WAGON FWD /GLX: length 184 in, width 69 in, height 59 in, wheelbase 106 in, curb weight 3,461 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov