NHTSA has 235 owner complaints on file for the 2020 Ford Fusion[1]. The electrical system is named more than any other group, in 80 complaints[2].
Most reported problems
Owners filed complaints across several parts of the car. Here are the biggest groups.
- Electrical System. 80 complaints[2]. Owners describe a touchscreen that goes dark, a radio that cuts out while driving, a backup camera that misbehaves, and a battery that keeps going flat.
- Power Train. 67 complaints[6]. In the stories we read, owners describe rough or clunky shifting, an engine misfire warning, a car that hesitates when they press the pedal, and a broken part between the engine and the gearbox.
- Engine. 62 complaints[7]. Owners describe gurgling coolant sounds, a sulfur smell inside the cabin, a loss of power on the road, and warning lights that come on with no clear cause.
- Unknown Or Other. 32 complaints[8]. These reports do not fit one clear component group.
- Steering. 13 complaints[9]. Owners describe the car pulling to one side, a loss of power steering help, and a wheel that locked or turned on its own.
- Fuel/Propulsion System. 12 complaints[10]. These are listed under the fuel and propulsion group.
- Forward Collision Avoidance. 11 complaints[11]. These name the forward collision avoidance group.
- Brakes. 11 complaints[12]. These name the brakes group.
Recalls
Newest first. Each recall covers only certain vehicles, so not every 2020 Fusion is necessarily included.
- Equipment › Electrical › Engine Block Heater (25V685), October 2025. About 59,006 vehicles are potentially affected across every model and year the recall names. The recall names these risks: fire. Dealers do the repair free of charge.[13]
- Back Over Prevention › Software (25V442), June 2025. About 200,237 vehicles are potentially affected across every model and year the recall names. The recall names these risks: a crash. Dealers do the repair free of charge.[14]
- Electrical System › Propulsion System › Traction Battery › Management System/Energy Control Module (Bms/Becm) (23V440), June 2023. About 14,452 vehicles are potentially affected across every model and year the recall names. The recall names these risks: fire, a crash. Dealers do the repair free of charge.[15]
Fuel economy
EPA ratings depend on the engine and drive. Annual fuel cost uses EPA's current fuel price assumptions, not prices when the car was new.
| Version | City / highway / combined MPG | Annual fuel cost |
|---|---|---|
| Fusion FWD, 1.5L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive[16] | 23 / 34 / 27 | $2,500 |
| Fusion AWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, All-Wheel Drive[17] | 20 / 29 / 23 | $2,900 |
| Fusion FWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive[18] | 21 / 31 / 25 | $2,700 |
| Fusion FWD, 2.5L 4-cyl, Automatic 6-spd, Regular, Front-Wheel Drive[19] | 21 / 31 / 24 | $2,800 |
| Fusion Hybrid FWD, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive[4] | 43 / 41 / 42 | $1,600 |
| Fusion Hybrid Taxi, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive[20] | 43 / 40 / 41 | $1,650 |
| Fusion Energi Plug-in Hybrid, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity[21] | 43 / 40 / 42 | n/a |
| Fusion Special Service PHEV, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity[22] | 43 / 40 / 42 | n/a |
Safety ratings
Engine and size
Horsepower is the rating listed for EPA test vehicles.
| Engine | Horsepower |
|---|---|
| 2020 Ford Fusion with 1.5L 4-cylinder[25] | 169 hp |
| 2020 Ford Fusion with 2.0L 4-cylinder[26] | 141 to 240 hp |
| 2020 Ford Fusion with 2.5L 4-cylinder[27] | 173 hp |
These are Canadian-market specifications from Transport Canada, so US models can differ slightly.
How 2020 compares with other years
Show the numbers
| Model year | Complaints | Recalls |
|---|---|---|
| 2006 | 730 | 4 |
| 2007 | 1,064 | 4 |
| 2008 | 1,353 | 5 |
| 2009 | 1,023 | 6 |
| 2010 | 5,639 | 11 |
| 2011 | 2,926 | 7 |
| 2012 | 2,617 | 5 |
| 2013 | 1,957 | 20 |
| 2014 | 1,432 | 20 |
| 2015 | 1,066 | 14 |
| 2016 | 1,724 | 13 |
| 2017 | 1,202 | 4 |
| 2018 | 508 | 2 |
| 2019 | 473 | 4 |
| 2020 | 235 | 3 |
NHTSA's counts for the Fusion show 235 complaints and 3 recalls for 2020[3]. Among the 15 model years listed, 0 have fewer complaints than 2020 and 14 have more[3]. The fewest complaints are for 2020 (235) and the most are for 2010 (5,639)[3]. These counts are not adjusted for sales, so treat them as a rough guide. The chart above shows every year.
Should you buy a used 2020 Fusion?
The 2020 Fusion draws complaints in a few clear areas, led by the electrical system, the power train and the engine[2][6][7]. Some reports mention crashes or fires, so they are worth reading before you buy[1]. Recalls also exist for this model year, and the page lists them above[3]. These are reports filed by owners, so treat them as a guide and not a final score. A used 2020 Fusion can still be a fair pick if the car you are looking at has had its recall work done and checks out on a test drive.
Frequently asked questions
- What are the most common problems with the 2020 Ford Fusion?
- The biggest complaint groups are the electrical system, the power train and the engine[2][6][7]. See the problems section above for what owners describe.
- Does the 2020 Ford Fusion have recalls?
- Yes. The by-year data shows recalls for this model year[3]. The Recalls section lists each one.
- How many complaints are there for the 2020 Ford Fusion?
- NHTSA has 235 owner complaints on file[1].
- What is the gas mileage of the 2020 Ford Fusion?
- See the fuel economy section on this page for the EPA figures.
- Is the 2020 Ford Fusion reliable?
- It has a real record of owner complaints[1]. Check the problems and recalls sections, and compare with other years in the by-year section.
Keep exploring
Other model years of the Ford Fusion
Compare all model years of the Ford Fusion
Other Ford models from 2020
Similar cars from 2020: midsize cars
Facts and sources
- NHTSA has 235 owner complaints on file for the 2020 Ford Fusion (11 mention a crash, 4 a fire, 6 injuries, 0 deaths reported). NHTSA vehicle records
- 80 complaints name the electrical system component group (0 crashes, 2 fires, 1 injuries, median mileage at failure 30,000). NHTSA vehicle records
- Owner complaints and recalls for every Ford Fusion model year (chart above). NHTSA recall database
- EPA rating for Fusion Hybrid FWD, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive: 43 city / 41 highway / 42 combined MPG; EPA estimated annual fuel cost $1,600. EPA / DOE fueleconomy.gov
- NHTSA 5-Star Safety Ratings, 4 DR AWD: overall 5 stars, frontal 4 stars, side 5 stars, rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
- 67 complaints name the power train component group (1 crashes, 0 fires, 0 injuries, median mileage at failure 77,064). NHTSA vehicle records
- 62 complaints name the engine component group (0 crashes, 1 fires, 0 injuries, median mileage at failure 79,000). NHTSA vehicle records
- 32 complaints name the unknown or other component group (1 crashes, 1 fires, 1 injuries). NHTSA vehicle records
- 13 complaints name the steering component group (3 crashes, 0 fires, 0 injuries). NHTSA vehicle records
- 12 complaints name the fuel/propulsion system component group (0 crashes, 2 fires, 1 injuries). NHTSA vehicle records
- 11 complaints name the forward collision avoidance component group (0 crashes, 0 fires, 0 injuries). NHTSA vehicle records
- 11 complaints name the brakes component group (2 crashes, 0 fires, 0 injuries). NHTSA vehicle records
- Recall 25V685, filed October 10, 2025: Equipment › Electrical › Engine Block Heater. NHTSA recall database
- Recall 25V442, filed June 27, 2025: Back Over Prevention › Software. NHTSA recall database
- Recall 23V440, filed June 23, 2023: Electrical System › Propulsion System › Traction Battery › Management System / Energy Control Module (Bms / Becm). NHTSA recall database
- EPA rating for Fusion FWD, 1.5L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive: 23 city / 34 highway / 27 combined MPG; EPA estimated annual fuel cost $2,500. EPA / DOE fueleconomy.gov
- EPA rating for Fusion AWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, All-Wheel Drive: 20 city / 29 highway / 23 combined MPG; EPA estimated annual fuel cost $2,900. EPA / DOE fueleconomy.gov
- EPA rating for Fusion FWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive: 21 city / 31 highway / 25 combined MPG; EPA estimated annual fuel cost $2,700. EPA / DOE fueleconomy.gov
- EPA rating for Fusion FWD, 2.5L 4-cyl, Automatic 6-spd, Regular, Front-Wheel Drive: 21 city / 31 highway / 24 combined MPG; EPA estimated annual fuel cost $2,800. EPA / DOE fueleconomy.gov
- EPA rating for Fusion Hybrid Taxi, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive: 43 city / 40 highway / 41 combined MPG; EPA estimated annual fuel cost $1,650. EPA / DOE fueleconomy.gov
- EPA rating for Fusion Energi Plug-in Hybrid, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity: 42 MPGe combined, 610 miles of range. EPA / DOE fueleconomy.gov
- EPA rating for Fusion Special Service PHEV, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity: 42 MPGe combined, 610 miles of range. EPA / DOE fueleconomy.gov
- NHTSA 5-Star Safety Ratings, 4 DR FWD: overall 5 stars, frontal 4 stars, side 5 stars, rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
- NHTSA 5-Star Safety Ratings, 4 DR FWD: rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
- EPA Test Car List, 2020 Ford Fusion with 1.5L 4-cylinder: rated 169 hp. www.epa.gov
- EPA Test Car List, 2020 Ford Fusion with 2.0L 4-cylinder: rated 141 to 240 hp depending on version. www.epa.gov
- EPA Test Car List, 2020 Ford Fusion with 2.5L 4-cylinder: rated 173 hp. www.epa.gov
- Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN: length 192 in, width 73 in, height 58 in, wheelbase 112 in, curb weight 3,472 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN HYBRID: length 192 in, width 73 in, height 57 in, wheelbase 112 in, curb weight 3,668 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
- Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN PHEV: length 192 in, width 73 in, height 57 in, wheelbase 112 in, curb weight 3,986 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov