CarBrief

NHTSA has 235 owner complaints on file for the 2020 Ford Fusion[1]. The electrical system is named more than any other group, in 80 complaints[2].

235owner complaints[1]
3recalls[3]
23–42MPG combined (EPA)[4]
5★NHTSA overall rating[5]

Most reported problems

Owners filed complaints across several parts of the car. Here are the biggest groups.

Recalls

Newest first. Each recall covers only certain vehicles, so not every 2020 Fusion is necessarily included.

Fuel economy

EPA ratings depend on the engine and drive. Annual fuel cost uses EPA's current fuel price assumptions, not prices when the car was new.

Version City / highway / combined MPG Annual fuel cost
Fusion FWD, 1.5L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive[16] 23 / 34 / 27 $2,500
Fusion AWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, All-Wheel Drive[17] 20 / 29 / 23 $2,900
Fusion FWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive[18] 21 / 31 / 25 $2,700
Fusion FWD, 2.5L 4-cyl, Automatic 6-spd, Regular, Front-Wheel Drive[19] 21 / 31 / 24 $2,800
Fusion Hybrid FWD, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive[4] 43 / 41 / 42 $1,600
Fusion Hybrid Taxi, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive[20] 43 / 40 / 41 $1,650
Fusion Energi Plug-in Hybrid, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity[21] 43 / 40 / 42 n/a
Fusion Special Service PHEV, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity[22] 43 / 40 / 42 n/a

Safety ratings

Version Overall Frontal Side Rollover Rollover risk
4 DR AWD[5] 5 4 5 4 10.9%
4 DR FWD[23] 5 4 5 4 10.9%
4 DR FWD[24] n/a n/a n/a 4 10.9%

Engine and size

Horsepower is the rating listed for EPA test vehicles.

Engine Horsepower
2020 Ford Fusion with 1.5L 4-cylinder[25] 169 hp
2020 Ford Fusion with 2.0L 4-cylinder[26] 141 to 240 hp
2020 Ford Fusion with 2.5L 4-cylinder[27] 173 hp

These are Canadian-market specifications from Transport Canada, so US models can differ slightly.

Version Length Width Height Wheelbase Curb weight
FUSION 4DR SEDAN[28] 192 in 73 in 58 in 112 in 3,472 lb
FUSION 4DR SEDAN HYBRID[29] 192 in 73 in 57 in 112 in 3,668 lb
FUSION 4DR SEDAN PHEV[30] 192 in 73 in 57 in 112 in 3,986 lb

How 2020 compares with other years

2006: 730 complaints, 4 recalls20062007: 1,064 complaints, 4 recalls20072008: 1,353 complaints, 5 recalls20082009: 1,023 complaints, 6 recalls20092010: 5,639 complaints, 11 recalls20102011: 2,926 complaints, 7 recalls20112012: 2,617 complaints, 5 recalls20122013: 1,957 complaints, 20 recalls20132014: 1,432 complaints, 20 recalls20142015: 1,066 complaints, 14 recalls20152016: 1,724 complaints, 13 recalls20162017: 1,202 complaints, 4 recalls20172018: 508 complaints, 2 recalls20182019: 473 complaints, 4 recalls20192020: 235 complaints, 3 recalls2352020
Owner complaints filed with NHTSA for each Fusion model year. The 2020 is highlighted[3].
Show the numbers
Model yearComplaintsRecalls
20067304
20071,0644
20081,3535
20091,0236
20105,63911
20112,9267
20122,6175
20131,95720
20141,43220
20151,06614
20161,72413
20171,2024
20185082
20194734
20202353

NHTSA's counts for the Fusion show 235 complaints and 3 recalls for 2020[3]. Among the 15 model years listed, 0 have fewer complaints than 2020 and 14 have more[3]. The fewest complaints are for 2020 (235) and the most are for 2010 (5,639)[3]. These counts are not adjusted for sales, so treat them as a rough guide. The chart above shows every year.

Should you buy a used 2020 Fusion?

The 2020 Fusion draws complaints in a few clear areas, led by the electrical system, the power train and the engine[2][6][7]. Some reports mention crashes or fires, so they are worth reading before you buy[1]. Recalls also exist for this model year, and the page lists them above[3]. These are reports filed by owners, so treat them as a guide and not a final score. A used 2020 Fusion can still be a fair pick if the car you are looking at has had its recall work done and checks out on a test drive.

Frequently asked questions

What are the most common problems with the 2020 Ford Fusion?
The biggest complaint groups are the electrical system, the power train and the engine[2][6][7]. See the problems section above for what owners describe.
Does the 2020 Ford Fusion have recalls?
Yes. The by-year data shows recalls for this model year[3]. The Recalls section lists each one.
How many complaints are there for the 2020 Ford Fusion?
NHTSA has 235 owner complaints on file[1].
What is the gas mileage of the 2020 Ford Fusion?
See the fuel economy section on this page for the EPA figures.
Is the 2020 Ford Fusion reliable?
It has a real record of owner complaints[1]. Check the problems and recalls sections, and compare with other years in the by-year section.

Keep exploring

Other model years of the Ford Fusion

Compare all model years of the Ford Fusion

Other Ford models from 2020

All Ford models

Similar cars from 2020: midsize cars

All midsize cars we cover

Facts and sources

  1. NHTSA has 235 owner complaints on file for the 2020 Ford Fusion (11 mention a crash, 4 a fire, 6 injuries, 0 deaths reported). NHTSA vehicle records
  2. 80 complaints name the electrical system component group (0 crashes, 2 fires, 1 injuries, median mileage at failure 30,000). NHTSA vehicle records
  3. Owner complaints and recalls for every Ford Fusion model year (chart above). NHTSA recall database
  4. EPA rating for Fusion Hybrid FWD, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive: 43 city / 41 highway / 42 combined MPG; EPA estimated annual fuel cost $1,600. EPA / DOE fueleconomy.gov
  5. NHTSA 5-Star Safety Ratings, 4 DR AWD: overall 5 stars, frontal 4 stars, side 5 stars, rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
  6. 67 complaints name the power train component group (1 crashes, 0 fires, 0 injuries, median mileage at failure 77,064). NHTSA vehicle records
  7. 62 complaints name the engine component group (0 crashes, 1 fires, 0 injuries, median mileage at failure 79,000). NHTSA vehicle records
  8. 32 complaints name the unknown or other component group (1 crashes, 1 fires, 1 injuries). NHTSA vehicle records
  9. 13 complaints name the steering component group (3 crashes, 0 fires, 0 injuries). NHTSA vehicle records
  10. 12 complaints name the fuel/propulsion system component group (0 crashes, 2 fires, 1 injuries). NHTSA vehicle records
  11. 11 complaints name the forward collision avoidance component group (0 crashes, 0 fires, 0 injuries). NHTSA vehicle records
  12. 11 complaints name the brakes component group (2 crashes, 0 fires, 0 injuries). NHTSA vehicle records
  13. Recall 25V685, filed October 10, 2025: Equipment › Electrical › Engine Block Heater. NHTSA recall database
  14. Recall 25V442, filed June 27, 2025: Back Over Prevention › Software. NHTSA recall database
  15. Recall 23V440, filed June 23, 2023: Electrical System › Propulsion System › Traction Battery › Management System / Energy Control Module (Bms / Becm). NHTSA recall database
  16. EPA rating for Fusion FWD, 1.5L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive: 23 city / 34 highway / 27 combined MPG; EPA estimated annual fuel cost $2,500. EPA / DOE fueleconomy.gov
  17. EPA rating for Fusion AWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, All-Wheel Drive: 20 city / 29 highway / 23 combined MPG; EPA estimated annual fuel cost $2,900. EPA / DOE fueleconomy.gov
  18. EPA rating for Fusion FWD, 2.0L 4-cyl turbo, Automatic (S6), Regular, Front-Wheel Drive: 21 city / 31 highway / 25 combined MPG; EPA estimated annual fuel cost $2,700. EPA / DOE fueleconomy.gov
  19. EPA rating for Fusion FWD, 2.5L 4-cyl, Automatic 6-spd, Regular, Front-Wheel Drive: 21 city / 31 highway / 24 combined MPG; EPA estimated annual fuel cost $2,800. EPA / DOE fueleconomy.gov
  20. EPA rating for Fusion Hybrid Taxi, 2.0L 4-cyl, Automatic (variable gear ratios), Regular, Front-Wheel Drive: 43 city / 40 highway / 41 combined MPG; EPA estimated annual fuel cost $1,650. EPA / DOE fueleconomy.gov
  21. EPA rating for Fusion Energi Plug-in Hybrid, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity: 42 MPGe combined, 610 miles of range. EPA / DOE fueleconomy.gov
  22. EPA rating for Fusion Special Service PHEV, 2.0L 4-cyl, Automatic (variable gear ratios), Regular Gas and Electricity: 42 MPGe combined, 610 miles of range. EPA / DOE fueleconomy.gov
  23. NHTSA 5-Star Safety Ratings, 4 DR FWD: overall 5 stars, frontal 4 stars, side 5 stars, rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
  24. NHTSA 5-Star Safety Ratings, 4 DR FWD: rollover 4 stars; rollover risk 10.9%. NHTSA vehicle records
  25. EPA Test Car List, 2020 Ford Fusion with 1.5L 4-cylinder: rated 169 hp. www.epa.gov
  26. EPA Test Car List, 2020 Ford Fusion with 2.0L 4-cylinder: rated 141 to 240 hp depending on version. www.epa.gov
  27. EPA Test Car List, 2020 Ford Fusion with 2.5L 4-cylinder: rated 173 hp. www.epa.gov
  28. Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN: length 192 in, width 73 in, height 58 in, wheelbase 112 in, curb weight 3,472 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
  29. Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN HYBRID: length 192 in, width 73 in, height 57 in, wheelbase 112 in, curb weight 3,668 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov
  30. Transport Canada specifications via NHTSA vPIC, FUSION 4DR SEDAN PHEV: length 192 in, width 73 in, height 57 in, wheelbase 112 in, curb weight 3,986 lb (converted from centimeters and kilograms). vpic.nhtsa.dot.gov

Complaints submitted to NHTSA by owners; unverified reports, one complaint can name several components. Complaint counts are not normalized by sales; compare years of the same model, not different models. EPA annual fuel cost uses EPA's current fuel price assumptions, not the price when the car was new. Horsepower is the rating listed for EPA test vehicles. Dimensions are Canadian-market specifications and can differ slightly from US models.